A typical process plant is losing millions annually from poorly-performing control systems. Generally, about 20-30% of controls are in manual mode, and up to 85% of control loops have sub-optimal settings.
Furthermore, 20-40% of controllers are oscillating, adding to plant variability, and hurting reliability. With so many issues, it can be hard to monitor, prioritize, and resolve process problems.
Neles control performance experts can provide solutions to these problems.
Our PID tuning and process control services identify incorrectly configured control loops, root causes of issues, and prepare corrective actions that optimize your control performance. To get started you can read the PID Tuning tutorial.
Expertune PlantTriage is a loop optimization software that continually monitors your plant to identify issues whenever they occur.
Allowing PID tuning and much more, this award-winning software was designed and developed by a team with hundreds of years of control experience.
Expertune Global Loop Optimizer SaaS
Expertune Global Loop Optimizer SaaS delivers safe, world-class PID loop tuning to every plant in your company. It is an optimal software if you have multiple plants and more than 100 loops to tune.
Expertune PID Loop Optimizer
Expertune PID Loop Optimizer is a PID tuning software especially for single plants and locations with 100 loops or less to tune.
With Expertune PID Loop Optimizer you can eliminate guesswork and stabilize your plant quickly.
Control performance service
Control performance service is a turn-key solution to plant performance problems and issues with poorly performing control systems.
Control performance evaluation
Neles control performance evaluation provides an expert assessment of your process controls, giving an overall picture of problem areas as well as their impact on production costs and volume.
Expertune ValveTriage service
Expertune ValveTriage service detects valves and instruments that disturb the process to create a foundation for efficient maintenance planning and action prioritization. These findings are then prioritized according to the severity of the problems and the economic significance of the devices.