Expertune PID Loop Optimizer
PID tuning, valve and instrument analysis software
In many plants, process engineers are guessing PID tuning numbers. The outcome of guesswork is increased wear on valves, shortened valve life, poor control, and inconsistent results. Expertune PID Loop Optimizer is a PID tuning software designed to eliminate the guesswork. It helps in properly tuning and stabilizing the plant, improves the reliability of valves, and makes it easier to sleep at night.
Expertune PID Loop Optimizer – fast and easy way to the right PID tuning
Benefits
- Focus your efforts in the right place - instrument and valve issues are easily distinguished from tuning problems.
- Tune with confidence – Accurate tuning parameters for the process response that you want
- Reduce mistakes - no math required. PID Loop Optimizer knows your controller, its algorithms and all the unit conversions.
- Speed up your loop tuning activities, tuning many loops in one day.
- You have total control over the tuning selection – whether you want fast response or slow ramping.
- Tune specialized loops, like pH control, level controllers, cascade and more.
Features
- Fast and easy - no math required
- Automated reporting tools
- Gives you control over the tuning methods
- Works with hundreds of industrial controllers
- Gathers data via OPC and other methods
- Diagnoses instrumentation and valve issues
- Develops process models you can trust
- Simplifies reporting using automated reporting tools
- Predicts results with built-in simulator
- Supports tuning for advanced regulatory loops, like cascade and split-range controllers. Gives you control over the tuning methods
- Eliminates interactions between controllers
Versions
Standard version - Award-winning PID Tuning software connects to PLC systems and single loop controllers, gathers process model and calculates optimal PID tuning, specifically for your controller.
Standard Plus and Advanced version - Includes everything in the Standard version, plus analysis tools for cascade and feedforward loops, valve analysis, pH control linearizer, power spectrum analysis, and more.
Articles, webinars and whitepapers about PID tuning and process control
All insight materials
Find all of the webinars, articles, podcasts and whitepapers by Neles control performance experts and learn how to optimize your production.
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Webinar: Improving sustainability with better controls
In this webinar, you will learn to use modern tools and approaches to improve sustainability. Sustainability helps you to meet today’s needs without sacrificing the future. Digital tools and services can be leveraged to reduce waste, save energy and chemicals, and to streamline the work for plant personnel.
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Webinar: 7 Ways to monitor controller variability
The control system typically represents as much as 10% of the full cost of a new process plant. With such a big investment, you might like to know if the control system is doing its job. This webinar presents seven methods to analyze controller variability.
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Webinar: How to calculate the business value of control performance
Your plant can save millions with Control Performance. But, do you know how to measure and document those savings? This webinar presents several practical methods to identify, calculate, and document economic benefits from your control system. Use this information to show management the value of your work, to justify projects, and to improve your career.
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Webinar: PSA (Pressure Swing Adsorbtion) valve monitoring
Valves on pressure swing adsorbers (PSAs) are faced with some of the most demanding operating environments. These valves are subject to fast and frequent operation, with tight tolerances for leakage, coupled with split-second demands for operation. This webinar explains Neles’ approach to monitoring, analyzing, and optimizing performance of PSA valves.
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How to achieve better control system reliability?
The control system is a considerable investment for any large process plant. It can represent up to 10% of the total facility cost.
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Webinar: How to control a cascade system
What is the key to get control of the primary controller? There is a theory to faster recovery from a disturbance. Learn how to make sure your cascade controls are working properly.
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Webinar: Valve performance management – reducing the cost of valve ownership 2021
Reducing the cost of valve ownership: creating a foundation for efficient maintenance planning and action prioritization.
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Webinar: Digital twins and valve diagnostics
Find meaningful insights which help to improve valve performance and increase the useful life of your valves. Watch the webinar.
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Webinar: Maximizing benefits from Industry 4.0 revolution
How will your company benefit from new technology, real-time information, reliability concepts, and vendor partnerships? Watch our webinar.
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Webinar: IIoT, Digitalization and Process Control
Process Control Systems are uniquely positioned as one of the first industrial systems that can leverage the IIoT. This presentation addresses the routine monitoring of industrial control systems themselves. This includes monitoring of the performance of not only basic equipment, such as instrumentation and valves, but also monitoring of control loops, control strategies, and process results.
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9 steps to achieve energy savings in process plants
The industrial sector alone consumes more than 50% of all the energy used in the world in manufacturing and production. Saving energy is more important than ever, as costs to the environment and to the bottom line are getting more attention. Especially in process manufacturing, energy accounts for a significant share of the operating costs.
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6 steps to better pulp & paper performance through consistency control
Consistency control has an immediate and direct effect on almost all aspects of the pulp and paper process. Problems with consistency control inevitably lead to quality problems, reliability problems, sheet breaks, lost production, and increased energy costs. These six steps can greatly improve the operation of consistency loops, bringing stability to quality to pulp and paper operations.
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Webinar: Workflows and KPIs for remote monitoring of valves and controls
When working remotely, you don’t always have access to all the resources of the plant facility. But you can have access to data streams that can measure valve performance, diagnose issues, and document improvements. This webinar teaches you to set up basic workflows for remote valve monitoring, as well as specific technical and business KPIs for reporting.
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Webinar: See how plants are monitoring valves remotely – case studies
How to monitor valves remotely and how do we customize a solution to maximum reliability, reduce risk and reduce total cost of ownership (TCO). Neles’ Expertune Valve Performance Management service helps you manage the performance of valves, actuators, and positioners. Extend the life of your valve assets and improve reliability.
Watch webinarRelated PID Tuning information
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